JimIvey:
Great questions/observations.
Your first question regarding shading is a grey area. (No pun intended.) I’ve prepared formal, informal and provisional drawings using screen captures. And, at the attorney's request, I’ve also hand (computer vector) traced screen capture content and reset the type – just to eliminate all grey tones. Unfortunately, this is one of those areas where the appropriate solution seems to depend on the particular examiner conducting the review.
That said, here’s another twist (or possible solution). I believe some attorneys submit screen captures as photographs. This way, the grey tones (or color picked up in the screen captures) are reviewed as photos rather than drawings.
Your second question is easier. Sure, informal design drawings are quite common. However, if you submit informal design drawings, you’re asking for trouble. It’s almost impossible not to introduce new matter while formalizing informal design drawings. And, the inconsistency between views becomes apparent when preparing the formal drawings. So, if the draftsman follows the informal drawings exactly, the odds are there will be ambiguity between the views. If the draftsman corrects the problems inherent with the informal drawings, the examiner is likely to scream “new matter, new matter”. My advice is to submit high quality accurate formal design drawings to begin with. Even with all that going for you, the examiner is sure to complain about something (shading, contours, jots and tittles, etc.).
Hope this helps,